UK maker of large-format additive manufacturing systems including robotic AM cells, gantry platforms and pellet extruders for industrial 3D printing.
Rapid Fusion is a UK company specialising in large-format additive manufacturing (LFAM) systems, founded in 2023 to address a market gap identified by EVO 3D Limited. The company designs and manufactures modular 3D printing platforms, additive manufacturing modules, robotic AM cells, and pellet extruders for producing large polymer components and tooling.
Its product line includes the Apollo, Zeus, Medusa and Cerberus systems, the PE320 pellet extruder, and an additive upgrade kit that converts industrial robot arms or gantry systems into LFAM machines. The Medusa is a UK-built large-format hybrid 3D printer combining pellet extrusion, filament extrusion and CNC machining in a single gantry platform, being productionised with partner Applied Automation at a facility in Plymouth. Rapid Fusion supplies software for its systems, including its Epicurus UI, and integrates third-party slicing and toolpath software such as AiBuild and ADAXIS. The company serves aerospace and defence, automotive, construction, energy, marine, and art and design markets, and offers services covering tooling and moulds, rapid prototyping, design optimisation, and a materials library. It is backed by £756K in match funding from Innovate UK Smart grants and has worked with industry partners including Rolls-Royce, Baker Hughes and the National Manufacturing Institute Scotland. Rapid Fusion is headquartered at Skypark near Exeter, Devon, and sells through a reseller network across the UK and internationally.
The company positions its LFAM technology as a faster, lower-cost alternative to traditional manufacturing for large-scale moulds, tooling and end-use parts, and provides a production cost calculator and knowledge centre for customers.
Primary type & automation activities this supplier delivers:
Contact Rapid Fusion Ltd
WEBSITE
https://rapidfusion.co.uk/PHONE
+44 333 939 8184HEADQUARTERS
United Kingdom
Company Facts
Founded
2023
Primary Role
Manufacturer
Company Size
-
Primary Region
Europe
Annual Sales
-
Funding Stage
-
Funding Total
-
Keywords
Ukraine’s ‘Sub Sea Baby’ autonomous torpedo struck a Russian Kilo-class submarine inside Novorossiysk harbour in December 2025 — the first confirmed underwater drone attack on a submarine in history. The U.S. Navy is requesting $5.3 billion for unmanned maritime systems in FY2026, a 70 percent year-on-year increase. Saronic Technologies went from prototype to $392 million production contract in under 12 months. And DARPA’s Manta Ray XL-UUV completed full-scale sea trials. This article maps the maritime autonomous systems revolution — from Ukraine’s improvised Black Sea fleet to the Pentagon’s hybrid manned–unmanned force of the 2030s, and from Saronic’s Franklin, Louisiana shipyard to Boeing’s 85-tonne robot submarine.
ByThomas Siew Apr 20, 2026The EU's €1.47 billion European Defence Industry Programme (EDIP) 2026–2027 targets drones, counter-UxS systems, AI-enabled autonomy, and loitering munitions across six major funding calls — allocating over €232 million directly to unmanned systems and related electronics supply chains.
ByRobotToday Reporter Mar 31, 2026The global counter-drone (C-UAS) sector is scaling fast. New EU and US factories, an ․87M US Army contract, and the 2026 FIFA World Cup deployment mark a turning point for autonomous anti-drone technology. Read RobotToday’s March 2026 briefing.
ByThomas Siew Mar 23, 2026Amazon acquires Rivr (fmr. Swiss-Mile), an ETH Zurich spinout, to scale wheel-legged robots for doorstep delivery — marking a turning point for hybrid mobility robotics.
ByRobotToday Reporter Mar 20, 2026China's 15th Five-Year Plan (2026–2030) elevates embodied intelligence to a national industrial priority for the first time. This RobotToday briefing analyses the plan's robotics directives, new standards framework, and competitive implications for European and North American industry.
ByKelly Stone Mar 14, 2026China's HEIS 2026 framework — the world's first comprehensive national standard for humanoid robots and embodied AI — sets technical specs across six pillars covering AI models, components, safety, and ethics. Here's what every EU and North American robotics manufacturer, integrator, and policy maker needs to know, and why the international standards race is already underway.
ByKelly Stone Mar 10, 2026Ophthalmic surgical robots are diverging from general-purpose Physical AI. ARISE reveals why engineered autonomy fits clinical reality better than end-to-end learning.
ByLeona Tang Jan 21, 2026Exoskeletons may scale before humanoid robots. A deep technical analysis of CES 2026 trends, motion systems, actuators, AI control, power constraints, and why exoskeletons are shaping humanoid robotics first.
BySarah Bakery Jan 17, 2026Leju’s Kuafu robot uses NVIDIA’s Jetson Thor to run embodied AI models on-device, enabling stable multimodal perception and performance across industrial scenarios.
ByRobotToday Reporter Oct 20, 2025CATL’s strategic stake in Galbot signals a new “Energy + Intelligence” model for humanoid robotics, reshaping embodied AI commercialization and scale.
ByRobotToday Reporter Oct 01, 2025